Our Capabilities
Our Tool and Die Process
We produce all of our tools, dies, gauges and fixtures to order, based on your part print specifications.
Design work is done using Solidworks 3D CAD and we also utilize Logopress, a software add-on,
specifically geared to stamped products. Reverse engineering when required, is done with various
precision measuring tools, including an optical comparator and a state of the art Hexagon CMM.
To facilitate the fabrication of your metal part, we start by developing the most efficient process
available. After discussing the options with you, the tools are designed to produce the parts in
the most efficient manner agreed upon. Production volume, raw material, complexity, finish
requirements & datum structure are all contributing factors. Dies can be single hit operations,
multiple hit hand transfers, progressive dies where multiple operations are performed simultaneously,
or even complex mechanical transfer dies with integral 2 or 3 axis transfer systems. In most cases,
the goal is to produce a finished product, start to finish, on one tool base. With our equipment and
technical expertise, we have the capabilities to provide you the tooling to produce your finished part
with efficiency and still maintain the highest accuracy & repeatability possible.
Durability and robust designs
No one makes a profit off of downtime. Whether we are designing a new die, refurbing an existing tool or
making a replacement component for that goes into an existing process, we keep tool longevity in
mind. Bulletproof is somewhat cliché, but we strive to design up front or make improvements, to make tools as indestructible as possible.
Additional Stamping Die Services
n addition to designing and building stamping dies from scratch, we also can provide services
for engineering changes on existing tools, repairs and perform maintenance on dies already in service.
Individual die sections or portions of dies can be reproduced to bring your older tooling back into specification,
or perhaps improve efficiencies. All die refurbs are treated on a case by case basis and no job is typically too big or too complex.
Gages & Fixtures
As part of our goal to be a full service facility, we also welcome the opportunity to provide gaging
and fixtures for production parts. Discuss your quality concerns with us & we can make recommendations
for typical gages which will keep your production verified to be within spec. We can make simple plug
gages to check hole diameters, or complex functional gages capable of passing most certification criteria.
We also can design and produce fixtures to perform secondary machining operations or locate parts for
secondary assembly operations. Our goal is to assist you in developing the entire manufacturing
process and give you the best tooling we can, to make that process as efficient and accurate as possible.
Equipment listing
Wire EDM
Mitsubishi MV1200R 15.7x11.8x8.7 Travel-31.9x27.6x8.5 Max Submerged cut to 8”
Mitsubishi MV2400R 23.6x15.7x12.2 Travel-41.3x32.3x12.0 Max Submerged cut to 12.2”
Mitsubishi MV2400S 23.6 x 15.7 x 16.5 Travel-41.3x32.3x16.3 Max Submerged cut to 16”
Mitsubishi MV1200S 15.7x11.8x8.7 Travel-31.9x27.6x8.5 Max Submerged cut to 8”
Milling/Drill
Drill Presses
PRM Radial Arm Drill Press
Milwaukee Mag-Drill
Manual Mills
Lagun FTV-4
Acer EVS-3VKH
MMachining Centers
Haas TM1 P; Travels- X axis 30”, Y axis 12”, Z axis 16” 7.5 HP, 6,000 RPM Max.
Haas VF4 SS; Travels- X axis 50”, Y axis 20”, Z axis 25” 30 HP, 12,000 RPM Max.
Haas VF11/40; Travels- X axis 120”, Y axis 40”, Z axis 30” 30 HP, 10,000 RPM Max.
Amada BRX800NC Duplexer
Turning
Manual Lathe
Acer E-Lathe 1740G; 17” swing-bed, 9 5/8” swing-cross slide, 40” between centers
Grinding
CNC Lathe
Trak 1845RX; 18.1” swing-bed, 9.13” swing-cross slide, 45” distance between centers
KO Lee S718; 6” X 18” manual surface grinder
Acer AGS 1230 AHD; 12 X 30 3 axis automatic surface grinder, 14 X 1 ¼ wheel, 5 HP spindle
Acer AGS 2040 AHD; 20 X 40 3 axis automatic surface grinder, 16 X 2 wheel, 10 HP spindle
Cincinnati Milacron 1671028 retrofitted cutter grinder
Kalamazoo S612 belt/disc grinder
Palmgren 8” Bench Grinder
36” Blanchard Grinder
Inspection Equipment
Delronic 10X LTV Optical Comparator
Hexagon TIGO-SF CMM
Keyence XM-5000 Handheld probe coordinate measuring machine
Multiple surface plates and contact measuring instruments
Tryout Press Misc.
LaserEvo Laser Etcher
HydroMech Horizontal Band Saw 16” X 16” Capacity
DoAll 36-3 Contour Band Saw
150 Ton Air/Hydraulic shop press
500 ton (rated 750) Custom Hydraulic Jaw Press, 24” stroke, 85” between uprights
Walker AXM-7167-658 Plate Type Demagnetizer
MHC 40” manual leaf brake, 16 gauge capacity
Vulcan Mig/Tig Welder
Miller Tig Welder
Lincoln CNC Plasma Cutter
2ea Cress double stack heat treat/tempering oven
48” cabinet bead blaster
Sunnen Horizontal Hone
10 ton overhead bridge crane and 5 ton portable A frame crane